Datenblatt-Suchmaschine für elektronische Bauteile |
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9-305832-5 Datenblatt(PDF) 3 Page - Tyco Electronics |
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9-305832-5 Datenblatt(HTML) 3 Page - Tyco Electronics |
3 / 6 page 408- 1634 Die Assemblies 45218, 45221, 69303- 2, and 69820 3 of 6 Rev C Tyco Electronics Corporation Setting 1—Tight Turn both insulation adjustment spacers until the “1” (stamped on the die) is visible at the beveled corner of the spacers. When installed into the tool, the L--shaped edge of the spacers will fit between the die and the tool. Setting 2—Medium Turn the insulation adjustment spacer closest to the die until the “2” (stamped on the die) is visible at the beveled corner of the spacer. When installed into the tool, the L--shaped edge of the spacer will fit between the die and the tool. Setting 3—Loose Turn both insulation adjustment spacers until the “3” (stamped on the die) is visible at the beveled corner of the spacers. The L--shaped edge of the spacer will fit into the notch in the side of the die. Figure 5 Setting 3 Shown Insulation Adjustment Spacers Screw Loosened Die Assembly 69820 Shown 3. Tighten the die screw. Install die into tool. 4. Perform a test crimp following the steps in Section 4, and inspect the splice insulation. If the crimp cuts into, or otherwise damages, the insulation, start with Step 1 and set the insulation crimp adjustment to the next setting (Setting 2, as described in Figure 5). Perform another test crimp. If the crimp does not meet requirements, set the adjustment to Setting 3. If the crimp meets requirements, the adjustment is properly set. 6. MAINTENANCE AND INSPECTION 6.1. Daily Maintenance It is recommended that each operator of the die assembly be made aware of, and responsible for, the following steps of daily maintenance: 1. Remove all foreign particles from the dies with a clean, soft brush, or a clean, soft, lint--free cloth. Do not use objects that could damage the dies. SAE is a trademark of SAE International Corporation. 2. Make sure that the proper screws and retaining rings are in place and are secured. Check die alignment and tighten screws (twice daily is recommended for production use). 3. Make certain that the dies are protected with a thin coat of any good SAE 20 motor oil. DO NOT oil excessively. 4. When dies are not in use, mate them and store them in a clean, dry area. 6.2. Periodic Inspection Regular inspections should be performed by quality control personnel with a record of scheduled inspection remaining with the die assembly or supplied to personnel responsible for them. Though recommendations call for at least one inspection per month, inspection frequency should be based upon amount of use, working conditions, operator training and skill, and established company standards. The inspections should be performed in the following sequence. 1. Remove all lubrication and accumulated film by immersing the dies in a suitable commercial degreaser that will not affect paint or plastic material. 2. Make sure that screws, retaining rings, and die components are in place. 3. Check all bearing surfaces for wear. Replace worn components. 4. Inspect the crimping chamber for flattened, chipped, cracked, worn, or broken areas. If damage is evident, the dies must be repaired before returning them to service. 6.3. Gaging the Crimping Chamber This inspection requires the use of plug gages conforming to the dimensions provided in Figure 6. To gage the crimping chamber, proceed as follows: 1. Remove traces of oil or dirt from the crimping chamber and plug gage. 2. For pneumatic tools, reduce air supply pressure on tool to between 103 and 138 kPa [15 and 20 psi]. Actuate tool until dies bottom. For manual tools, close handles until dies bottom. DO NOT force beyond initial contact. 3. Insert GO element into the crimping chamber; but do not force it. The GO element must pass completely through the crimping chamber. See Figure 7. |
Ähnliche Teilenummer - 9-305832-5 |
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Ähnliche Beschreibung - 9-305832-5 |
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