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CA-KE Datenblatt(PDF) 4 Page - ITT Industries

Teilenummer CA-KE
Bauteilbeschribung  Industrial Military
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Hersteller  ITT [ITT Industries]
Direct Link  http://www.ittcannon.com
Logo ITT - ITT Industries

CA-KE Datenblatt(HTML) 4 Page - ITT Industries

  CA-KE Datasheet HTML 1Page - ITT Industries CA-KE Datasheet HTML 2Page - ITT Industries CA-KE Datasheet HTML 3Page - ITT Industries CA-KE Datasheet HTML 4Page - ITT Industries  
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209
Dimensions are shown in inches (millimeters).
Dimensions subject to change.
MIL-C-5015 Type Firewall Connectors
CA-KE
Assembly Instructions
Contacts, Crimp Tools, Contact Part Numbers
Contacts and Crimp Tools
Contact Assembly Kit With
Retaining Ring and Bushing
Contact Size
16 Pin/8S-16S
16 Pin/12-36
16 Socket/8S-16S
16 Socket/12-36
12 Pin
12 Socket
8 Pin
8 Socket
4 Pin
4 Socket
0 Pin
0 Socket
16 Pin/8S-16S
16 Pin/12-36
16 Socket/8S-16S
16 Socket/12-36
12 Pin
12 Socket
8 Pin
8 Socket
4 Pin
4 Socket
0 Pin
0 Socket
038586-0000
038588-0000
038587-0000
038589-0000
038590-0000
038591-0000
038592-0000
038593-0000
038594-0000
038595-0000
031-1176-000
031-1177-000
030-1133-000
030-1082-000
031-0731-000
031-0706-000
030-1134-000
031-0732-000
030-1135-000
031-0733-000
030-1212-000
031-0770-000
030-1734-000
031-0975-000
16-18-20
16-18-20
16-18-20
16-18-20
12-14
12-14
8
8
4
4
0
0
M22520/1-01 or MS3191-1
M22520/1-01 or MS3191-1
M22520/1-01 or MS3191-1
M22520/1-01 or MS3191-1
M22520/1-01 or MS3191-1
M22520/1-01 or MS3191-1
CBT600B or CBT600
CBT600B or CBT600
CBT600B or CBT600
CBT600B or CBT600
6BT600B
6BT600B
TH118 Turret/L16-3191-2
TH118 Turret/L16-3191-9
TH118 Turret/L16-3191-2
TH118 Turret/L16-3191-11
TH118 Turret/L12-3191-5
TH118 Turret/L12-3191-1
CCHP8-7
CCHP8-7
CCHP4-7
CCHP4-7
CCHP0-7
CCHP0-7
-
-
-
-
-
-
CCH8-1
CCH8-1
CCH4-1
CCH4-1
CCH0-1
CCH0-1
Part Number
Wire Accomm.
Crimp Tool
Locator
Crimp Head*
Contact Size
Kit Part Number
Fig. 1
CONTACT
CERAMIC
RETAINING
RING
RUBBER
BUSHING
ENDBELL
O RING
FERRULE
BARRIER MUST BE TOWARD
REAR OF CONNECTOR
GROMMET
REAR INSULATOR
FRONT INSULATOR
SHELL
DIAMETER A
DIAMETER B
CERAMIC RETAINING RING
CERAMIC RETAINING RING
CERAMIC RING IN PLACE
O RING
CONTACT
REAR INSULATOR
GROMMET
FERRULE
ENDBELL OR
FURRULE RETAINING
NUT
FRONT INSULATOR
REAR INSULATOR
FERRULE
CONTACT
RING RETAINER BUSHING
CONTACT CONTAINING RETAINING
GROMMET
LAYOUT IDENTIFICATION ON
THIS SURFACE
AFTER ATTACHING CONTACT
RETAINING RING AND BUSHING
SEAT CONTACT IN REAR INSULATOR
C' BORE BY PULLING EACH
INDIVIDUAL WIRE IN
INDICATED DIRECTION.
PULL
SILICONE BUSHING
Fig. 2
Fig. 3
Fig. 4
Disassemble the connector. See Figure 1 for
component parts relationship for reassembly
after wiring.
Remove ceramic retaining ring from contact
by sliding the retaining ring back, compress-
ing the bushing until the ring can be slipped
away from the contact (see Figure 2).
Crimp pin or socket contact to wire.
Slip endbell or ferrule retaining nut (whicheve-
er is used) over wire bundel (see Figure 3).
Slip ferrule over wire bundle (see Figure 3).
Push contact (pin or socket ) thru rear of
grommet and rear insulator. (Note that the
contact is inserted into the end of the grom-
met
that
shows
the
layout
identification.)
Contact should extend sufficiently to accom-
plish Step 7.
After the wired contacts have been inserted
thru the rear insulator and grommet, install
the ceramic contact retaining ring (Figure 2).
Slip on the small diameter of the contact
(diameter B). Push the ceramic ring up and
onto the larger diameter of the contact (diam-
eter A). The ceramic ring should then be in
place. The rubber bushing (which is already on
the contact) compresses to allow this as-
sembly, and also keeps the ceramic ring in
place after assembly.
Seat each contact individually in rear insulator
(see Figure 4), Pulling rear insulator so it is
tight against the grommet.
Assemble front insulator onto engaging end
of contacts.
Slide ferrule down wire bundle over grommet,
making sure that grommet is lubricated per
assembly drawing (see Figure 4).
Insert
this
assembly
into
shell
or
barrel
(whichever is applicable) being careful to
polarize correctly.
Slide endbell or ferrule retaining nut down
wire
bundle
and
screw
onto
shell/barrel.
When properly assembled the layout identifi-
cation will be visible.
1.
7.
8.
9.
10.
11.
12.
*2.
3.
4.
5.
6.
*NOTE: For CA-KE Assembly it is not neccessary to remove the ceramic retaining ring used on size 16 and 12 contacts for CA-KE
providing that the crimp tool M22520/1-01 is used with the TH118 turret. However, the formica ring must be removed if using the
crimp tools.
When using the MS3191-1 (or CCT-1612) crimp tool with property locator, both the ceramic or formica retaining ring for sizes 16 and
12 contacts must be removed. For sizes 8, 4, and 0 contacts, the ceramic or formica retaining rings must be removed before
crimping.
* Crimp heads are applicable for contact sizes 8, 4, and 0.


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