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1--58166--9 Datenblatt(PDF) 1 Page - Tyco Electronics |
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1--58166--9 Datenblatt(HTML) 1 Page - Tyco Electronics |
1 / 5 page Instruction Sheet Crimping Die Assemblies 58166- [ ] for Shielded 408--9039 LOC B 1 of 5 E 2010 Tyco Electronics Corporation, Berwyn, PA All Rights Reserved TE logo and Tyco Electronics are trademarks. *Trademark. Other product names, logos, or company names might be trademarks of their respective owners. TOOLING ASSISTANCE CENTER 1--800--722--1111 PRODUCT INFORMATION 1--800--522--6752 This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.tycoelectronics.com 28 Oct 10 Rev F Data Link (SDL) Connectors PROPER USE GUIDELINES Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume applications. A wide selection of powered application equipment for extended--use, production operations is available. Figure 1 Indenter (Stationary Die) Insulation Crimping Section Anvil (Moving Die) Braid Crimping Section 1. INTRODUCTION This instruction sheet covers the use and maintenance of Crimping Die Assemblies 58166--[ ], which are used in Hand Crimping Tool 69710--1. Each die assembly crimps a ferrule onto round shielded cable used with Shielded Data Link (SDL) Connectors. Catalogs 296642 and 1307612 provides guides for cable--to--connector and ferrule selection. Read these and all referenced materials before using the die assemblies. Dimensions in this instruction sheet are in millimeters [with inches in brackets]. Figures and illustrations are for reference only and are not drawn to scale. Reasons for revision to this document are given in Section 7, REVISION SUMMARY. 2. DESCRIPTION Each die assembly consists of an indenter (stationary die) which has chamfered corners and an anvil (moving die) which has square corners. When mated, the dies form two crimping sections: the braid and the insulation. The braid section crimps the front part of the ferrule onto the cable shield and the cable outlet of the connector shield assembly, and simultaneously, the insulation section crimps the back part of the ferrule onto the cable insulation. See Figure 1. The ferrule, which is ordered separately from the SDL connector, is sized according to the insulation diameter of the cable. Each die assembly is marked with the cable insulation diameter range. 3. DIE INSTALLATION The die assembly is designed to fit securely into the tool by upper and lower die holder plates; each die is held in by a single screw. To install the die assembly, refer to Instruction Sheet 408--2095 (Hand Crimping Tool 69710--1). 4. CRIMPING PROCEDURE Assemble the connector by referring to Instruction Sheet 408--9072. Make sure the ferrule is over the connector shield cable outlet and butted against the shield body. Then, proceed as follows: 1. Place the ferrule on the stationary die, with the cable extending out the back side of the die. Make sure that the front part of the ferrule is positioned in the braid section and the back part of the ferrule is positioned in the insulation section. See Figure 2. Connector body must be clear of dies. 2. Actuate tool for crimping according to the instructions packaged with the tool. 3. Remove connector from die assembly and inspect the crimped ferrule according to the requirements outlined in Application Specification 114--2090. See Figure 3 for a properly crimped ferrule. 5. MAINTENANCE AND INSPECTION The die assembly is inspected prior to shipment, however, Tyco Electronics recommends that the die assembly be inspected immediately upon arrival. Tyco Electronics recommends that a maintenance and inspection program be performed periodically to ensure continued reliability of the die assembly. The inspection frequency should be based on the amount of use, working conditions, operator training and skill, and established company standards. 5.1. Daily Maintenance 1. Remove accumulated dust, moisture, and other contaminants with a clean, soft brush or lint--free NOTE i CAUTION ! |
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